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DAX REBUILD STORY

Started by TUFTYNUTKIN · 14 replies · 6295 views

SHORROCKSStandard MemberPosts: 334
Joined: Apr 2010
Re: DAX REBUILD STORY
Hello all,
Thank you all for your kind regards, especially Tufty, Sorry I have'nt been on the site over winter, but like everybody else, i've been beavering away with my new Creation. :D

I got her re-powdercaoted in 1970's Pornstar Orange heavy glitter "ya ya das is good" :D Once again Gary at professional polishers came up trumps with this scheme. Next got her some new "Kinky boots" and underbraced swingarm, yes I know not to everbodys taste but hey thats what is all about right ;) Got her all put together MOT'd but with 1 advisory the exhaust noise level was on maximum!!!
Taxed her insured her took her out for a spin. 6 miles in within the running in speeds BANG :o :o
The engine had created so much crankcase compression, that it blew the oil level sight glass straight out the side of the case along with all the oil. Quick as a flash I pulled in the clutch and came to a very quick stop. Luckily nothing had siezed :)
When I got home I had 2 choices to make,
1 Do I strip down the clutch case side and replace the oil sight glass (if indeed they do this as a spare)
2 Do I install a core plug from an engine block and drive it home from the outside.
I went for the core plug option I think the size was 25.72mm O/D this actually fitted a treat and saved me stripping my bike down Took me 10mins to fit!!!
Once that was done, I took her to London and got promptly knocked of by a van driver. Broke both my Tibia and Fibia bones of my left leg BLOODY OUCH :shock: :shock: lukily the bikes repairable watch this space. I'll get a few picks up shortly.
Many thanks Simon
Last edited by SHORROCKS on Fri May 10, 2013 9:56 am, edited 1 time in total.
SHORROCKSStandard MemberPosts: 334
Joined: Apr 2010
Re: DAX REBUILD STORY
Hello all,

As promised a few pics.
Glitter Orange.JPGNew orange Dax left.JPGNew orange Dax right.JPGEngine.JPG
WaynusModeratorPosts: 1108
Joined: Feb 2009
Re: DAX REBUILD STORY
Nice job mate!
Hope you'll be back on the road soon.

Is it a Lifan engine?
If yes, connect the two bolts on the clutch case with a hose!!!
Oil has to be able to pass beteen them.
If not... No oil reaches the crankcase and the engine will blow out the oil!
SHORROCKSStandard MemberPosts: 334
Joined: Apr 2010
Re: DAX REBUILD STORY
Hello Waynus,
How are you doin my friend, glad to see the sun's finally decided to come out :D :D

Its a YX engine


Thanks for that advice but it was all my fault :oops: :oops: I am running a high flow oil cooler and the connections where made between the link pipe you had mentioned. What I did'nt check was that the engine breather pipe from the back of the block was not constricted :roll:

Once i'd re-routed the breater pipe it was good to go. Somthing so simple' yet so vital I'm just glad it did'nt do any other damage :oops:

All I can say was that was some back pressure!!!!!!!!! :shock: :shock:

Once again good to hear from you mate, Simon
WaynusModeratorPosts: 1108
Joined: Feb 2009
Re: DAX REBUILD STORY
Your accident really worried me...
But hey...
Better to live your life to the fullest as to die in your couch from boredom.
Get well soon!

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