xpressStandard MemberPosts: 60
Joined: Nov 2011
Joined: Nov 2011
hi people, it would be really good if you would like to come with me on this little journey, it shouldn't take long. (famous last words!) when i got this bike the wheels weren't on it, no chain and i have sort of worked it out. i have cleaned the carb, it's all about just putting it together now. i realise i need a cotter pin for the rear hub nut.
i have taken a look at all the parts diagrams on the parts shop and i have most of it. here are the parts i have, if you want to comment on the condition of any go ahead.
http://s1197.photobucket.com/albums/aa4 ... ?start=all
here's the front hub, what do you think of that?

there's this collar on that picture in the middle, does that just stay where it is?
_
another question is, on the axle rear nut mount hole, there's 4 mounting marks there, how far back do you have your wheel, is it far back enough to have the right tightness/play on the chain? i have the settings for chain play in the manual now. how many links should be in my chain so that it's not too loose? 42 teeth in the rear sprocket. i am reusing the rear sprocket, i will get a new front sprocket. what number of teeth for the front sprocket is the best one to go with that rear 42T?


judging by the manual, the rear sprocket is held on the hub by a circlip, i see a circlip on the hub, do i take that off, put the sprocket on and replace the circlip? there's a groove for the circlip.
the chain adjusters don't have the spring washer, does this matter? seen here:

also, inside the hubs, i can see grease in there, not much, should i pack this whole cavity out to the brim with grease? or is that not necessary and only the inside cavities of the bearings need packing with grease before the bearings are pressed in? if so, is castrol lm grease ok?
also i don't know what this part is for?

or this part?

_
this....

should go here:

is that right? then there's this little distance collar, now this shouldn't be on the outside of that last pic should it? it should be running on the axle on the other side of the nut and split pin that will be on the end of the axle?
it's on this diagram, 11, 34, and 23, are all in the hub and that's the bearing and the seal that should be flush to the hub? then on this axle, goes through this bearing then this collar, number 8,
http://images.cmsnl.com/img/partslists/ ... 9_58e3.gif
on this cmsnl diagram of the rear wheel, part number 33 on here (circlip) seems to be on the hub, is that the right place for it?
**
also on the rear fork chain case
http://images.cmsnl.com/img/partslists/ ... 1_80d3.gif
what's number 3 for? i can't quite work that out yet.
thank you for any input you can give me. i am off to check through some manuals rest assured i am trying to solve all of this. i have figured out how to remove the filters and clean them now. getting there!
i have taken a look at all the parts diagrams on the parts shop and i have most of it. here are the parts i have, if you want to comment on the condition of any go ahead.
http://s1197.photobucket.com/albums/aa4 ... ?start=all
here's the front hub, what do you think of that?

there's this collar on that picture in the middle, does that just stay where it is?
_
another question is, on the axle rear nut mount hole, there's 4 mounting marks there, how far back do you have your wheel, is it far back enough to have the right tightness/play on the chain? i have the settings for chain play in the manual now. how many links should be in my chain so that it's not too loose? 42 teeth in the rear sprocket. i am reusing the rear sprocket, i will get a new front sprocket. what number of teeth for the front sprocket is the best one to go with that rear 42T?


judging by the manual, the rear sprocket is held on the hub by a circlip, i see a circlip on the hub, do i take that off, put the sprocket on and replace the circlip? there's a groove for the circlip.
the chain adjusters don't have the spring washer, does this matter? seen here:

also, inside the hubs, i can see grease in there, not much, should i pack this whole cavity out to the brim with grease? or is that not necessary and only the inside cavities of the bearings need packing with grease before the bearings are pressed in? if so, is castrol lm grease ok?
also i don't know what this part is for?

or this part?

_
this....

should go here:

is that right? then there's this little distance collar, now this shouldn't be on the outside of that last pic should it? it should be running on the axle on the other side of the nut and split pin that will be on the end of the axle?
it's on this diagram, 11, 34, and 23, are all in the hub and that's the bearing and the seal that should be flush to the hub? then on this axle, goes through this bearing then this collar, number 8,
http://images.cmsnl.com/img/partslists/ ... 9_58e3.gif
on this cmsnl diagram of the rear wheel, part number 33 on here (circlip) seems to be on the hub, is that the right place for it?
**
also on the rear fork chain case
http://images.cmsnl.com/img/partslists/ ... 1_80d3.gif
what's number 3 for? i can't quite work that out yet.
thank you for any input you can give me. i am off to check through some manuals rest assured i am trying to solve all of this. i have figured out how to remove the filters and clean them now. getting there!